Q How to make a fire extinguisher cylinder?
# Step 1: From Coil to Plate
It all starts with the steel, which arrives at the factory in large coils. Each roll of steel is stretched on a stretch cutting machine, and with the help of advanced electronic equipment, it is cut into plates of exactly the same size with precision and power.
# Step 2: From plate to cylinder
After the steel coil is completely cut, each plate is rolled into a circular cylinder through a roller press. The computer again ensures the required precision, ensuring that each panel is rolled to shape with just the right amount of pressure.
# Step 3: Welding process
A fully automatic welding machine performs longitudinal welding on the cylindrical barrel, and controls the welding quality through special software. Depending on the type of fire extinguisher, a mounting bracket will also be welded to facilitate the fixing of the fire extinguisher on the wall or other locations. The top cover, base and threaded ring are then welded to each cylinder, and the entire process is fully automated.
# Step 4: Cylinder pressure test
At this time, the product has the common appearance of a fire extinguisher. In order to test its compression resistance, several cylinders are taken from each batch of products and the pressure value required to cause them to rupture is tested. The test uses water pressure: first flatten the cylinder and then expand it through water pressure. If the test is normal, the longitudinal weld remains intact, and the cylinder only cracks next to the weld, which indicates that the material strength of the cylinder is insufficient, but the quality of the longitudinal weld is acceptable. In any case, the fire extinguisher failed this test.
# Step 5: Air pressure test
All fire extinguishers are required to withstand an air pressure test of 1.5 times the rated working pressure. The equipment checks whether the pressure remains stable within the specified time. After passing the test, the fire extinguisher will be marked with the batch number, production date and Dutch national certification mark to achieve full product traceability. This certification indicates that the product is suitable for the corresponding fire categories (A, B, C, D, F), such as liquid fires, gas fires, etc.
# Step 6: Spraying of internal and external coatings
This process is for spraying coatings on the fire extinguisher. Foam fire extinguishers and water-based fire extinguishers require inner wall coating, but dry powder fire extinguishers do not need this step. The inner wall coating can prevent corrosion of the cylinder, and the robot automatically completes the inner wall spraying and connects various process links. The robot grabs the fire extinguisher and shakes it thoroughly to ensure the coating is evenly distributed before placing it in place.
# Step 7: Powder coating
The fire extinguisher sprays the iconic red coating in the powder coating room, which is the legal standard color. Fire hose reels can be used in other colors, and the hose reel cabinets can also be painted in any color according to customer needs. A major feature of this spraying system is that 90% of the sprayed powder can be automatically recycled.
# Step 8: Filling process
After the coating process is completed, the fire extinguisher can be filled with dry powder, foam, water or carbon dioxide fire extinguishing agent.
# Step 9: Final assembly process
In this step, all parts such as spray guns and pressure gauges are assembled, and some processes are manual operations. The sealing cap is mechanically tightened to ensure accurate and moderate torque.
# Step 10: Helium seal test
In order to check whether the fire extinguisher seal is qualified, a helium test is required. Fill the fire extinguisher with nitrogen and add 3% helium. Nitrogen molecules are heavier and leak slowly, while helium leaks easily. In the unlikely event that a helium leak is detected, the fire extinguisher will be scrapped.